Cable Drum Rail Transfer Trolley
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Cable Drum Rail Transfer Trolley

load:50 Tons(Custom)

Table size: 5500*3300*500 mm (Custom)

Power supply mode:Cable Drum Powered

Technical Parameter



The Cable Drum Rail Transfer Trolley belongs to the DPJ series and is mainly powered by a spring-loaded or motorized cable reel. Both the load capacity and overall dimensions can be customized according to customer requirements. Compared with battery-powered transfer carts, cable-powered systems offer a more economical solution, making this series a popular choice for many industrial applications.

This heavy-duty electric transfer cart runs on fixed rails and receives 380V industrial AC power through an onboard cable reel, which automatically winds and unwinds the cable during operation. It is widely used for material transportation between workshops, production areas, and processing stations.

Due to the characteristics of cable power supply, the recommended operating distance is generally within 200 meters. For straight-line reciprocating transport, the standard travel range is typically 20–200 meters. With load capacities available from 1 to 1,000 tons, DPJ series transfer carts are widely applied in steel plants, mold manufacturing, heavy machinery industries, foundries, cable production facilities, and machining workshops where fixed-route transportation is required.

cable line powered rail transfer cart      50 ton rail transfer cart

Cable reel: As a core component, the cable reel is used to store and supply electrical or power cables. The cable is automatically retracted and retracted through the rotation of the drum, ensuring that the vehicle can continue to receive the required electricity or power during the movement.

Cable Drum Rail Transfer Trolley chassis: carrying cable reels and cargo, with sufficient strength and stability to meet various transportation needs.

Control system: including motor control, cable retracting control, etc., to ensure that the vehicle can start and stop, forward, backward and other operations in accordance with the predetermined instructions.

Safety device: such as overload protection device, emergency stop button, etc., used to ensure the safety of the transfer cart during transportation.

380V cable powered rail transfer cart in factory   Cable reel system for rail transfer cart

ModelDPJ
Rated load (T)51020305060150
Impacted rated load(T)7.51522.530456075
Structure of frameSteel plates welded,beam structure
Table Size (mm)Customized
Height (mm)4505306007008008001000
Motor Power (Kw)22346822
Rail Distance(mm)14302000
Running speed(m/min)5-305-305-305-305-305-305-30
Take-up modeCable drum, tow chain
Ground clearance500-100
Running timeAll Day
Operating ModeWireless remote control/car handle
Battery TypeLead-acid battery, maintenance-free battery, lithium battery
Safety protectioInfrared contact stop, fan-scanning radar
Mesa requirement Laying rubber, V-shaped frame, table lifting, rollover, work frame

Control system for cable drum transfer cart


Comparison ItemCable Reel Powered Rail Transfer CartBattery Powered Rail Transfer Cart
English NameCable Reel Powered Transfer CartBattery Powered Transfer Cart
Power Supply380V/50Hz mains power supplied through a cable reel; voltage can be customizedOnboard battery, available with lead-acid or lithium iron phosphate (LFP) batteries
Travel DistanceLimited by cable length; typically 20–100 m, with longer cable lengths availableNot limited by a power cable; travel range depends on battery capacity and operating conditions
Continuous OperationSuitable for long-term continuous operation without charging downtimeLimited by battery capacity; requires charging after a certain operating period; fast charging or battery swapping can be considered
Initial Purchase CostGenerally lower due to the simpler structure and absence of a battery systemGenerally higher due to the cost of the battery and charging system
Operating CostRelatively low; uses direct mains electricity and does not require battery replacementIncludes electricity consumption and periodic battery replacement; service life depends on battery type and usage
MaintenanceRelatively simple; mainly requires inspection of the cable and cable reelRequires battery charging management, electrical system inspection, and battery maintenance
Load CapacitySuitable for heavy-duty applications, including loads of several dozen tons or more depending on the power supply configurationSuitable for heavy loads, but larger capacities may require larger batteries, increasing vehicle weight and battery space requirements
Route FlexibilityBest suited to fixed routes and repeated point-to-point transportationMore flexible and suitable for different workstations and transport areas
Safety & CleanlinessCable movement requires proper cable management and a fixed power connectionNo trailing power cable, resulting in a cleaner working area; battery charging safety must be considered
Site RequirementsRequires a fixed power supply connection near the operating routeDoes not require continuous power along the route, but a charging station or designated charging area is required
Environmental ImpactNo onboard battery wasteZero local emissions during operation, although battery production and recycling have environmental impacts
Automation CompatibilityCan be integrated with remote control, automatic positioning, and other control systemsCan be integrated with PLC, AGV-style dispatching, automatic positioning, and other automation systems
Typical ApplicationsShort-distance transportation, fixed routes, and frequent continuous operationLonger-distance transportation, multiple routes, limited fixed power access, and multi-station material handling
Selection GuideShort distance + continuous heavy-duty operation + cost-sensitive → Consider a cable reel powered cartLonger distance + flexible routes + no continuous power supply → Consider a battery powered cart


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